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Site Water Plan

A consulting service offered to clients to evaluate site conditions and determine the best way forward to develop a solution.  A site water plan could include:

  • Identification of water consuming activities
  • Identification of wastewater generating activities
  • A mass/water balance over the site
  • Effluent/Water characterisation
  • Evaluation of potential of reducing water           consuming/effluent generating activities
  • Determine potential beneficiation (Water reuse/Biogas utilisation)
  • Evaluation of existing treatment equipment
  • Development of conceptual process design
  • An order of magnitude cost estimate for the recommended solution
  • Identify compliance requirements

Conceptual Design Packages

A conceptual design involves taking the selected technology through process design and will include:

  • The sizing of major equipment
  • Development of a Process Flow Diagram (PFD)
  • A basic site layout
  • A mass balance and final discharge quality
  • Improving the accuracy of the OOM costing to a budget level.  Costing of major equipment (±20%)

Detailed Design Packages

A detailed design package takes the project to the point that it is Approved For Construction (AFC).  Deliverables for a detailed design package include:

  • HAZOP report
  • Site layout
  • Piping layout
  • Piping isometrics
  • Functional Design Specification/Control philosophy 
  • Operator training manual
  • Electrical line diagrams
  • Equipment General Arrangement (GA)drawings
  • Equipment specifications and data sheets
  • Geotechnical survey report
  • Civil construction drawings
  • Structural design and drawings
  • Spares list
  • Final costing
  • Final project program

Value add Products and Services

Conducting developmental work for clients has been identified to drive innovation.  It also provides clients with a level of comfort and confidence in designs that are based actual results.  Conducting this type of work also allow PuraPlan to develop the relationship with the client. 

  • Bio-Methane Potential (BMP) analysis
  • Lab trials
  • Pilot trials

Project Installation service to Equipment Suppliers

Turnkey project installation services will be provided to equipment suppliers targeting clients that require turnkey installations.  PuraPlan will act as a sub-contractor to the equipment supplier and not be the principle contractor.

Feasibility Studies

Feasibility studies will evaluate the economic and technical merits of specific projects.  Activities will include:

  • Technology selection and evaluation
  • Development of Order Of Magnitude (OOM) cost estimates for selected technologies (±25%)
  • High level financial justification based on the capital and operating cost of a technology
  • Recommendation of the preferred solution based on technology, capital, operating costs and payback period

Basic Design Packages

A basic design package is typicallythe last design phase before capital is approved and is spent.  The basic design package includes a higher level of engineering detail required for project planning and execution.  The basic design package will include:

  • Piping and Instrumentation Diagram (P&ID)
  • Process description
  • Site layout
  • Equipment list
  • Electrical demand/Motor list
  • Instrument list
  • Chemical and Utility demand schedule
  • Major equipment specifications
  • Civil Bill of Quantities
  • Project program
  • Project costing (±10%)

Project Management Services

Project management services are provided during the execution phase of the project and can be offered as part of an Engineering, Procurement and Construction Management (EPCM) contract or as part of an open book contract.  Project management services will include:

  • Project management
  • Site supervision
  • Procurement services
  • Project administration
  • Quality control
  • Budget tracking
  • Project program tracking
  • Commissioning services
  • Operator training
  • Process validation and handover

Equipment Fabrication

One of the largest expenses associated with working in Africa or even locally is the cost of installation for equipment supplied.  By fabricating specialised pieces of equipment and skid mounting them to reduce the installation time to a minimum substantial savings can be realised.  PuraPlan has identified several systems which can skid mounted and sold competitively against systems that need to be built up on site. 

Systems that have been identified include:

  • Thermal yeast autolysis plants
  • pH correction units
  • Lamella plate settlers

Turnkey Supply (Principal Contractor)

Turnkey project installation services will be provided to clients that require turnkey installations. 

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